In recent years, the rapid development of science and technology has created a broader development space for the plastic material processing industry. The scale of production enterprises has been continuously expanding and competition has been continuously intensifying. Therefore, how to improve product quality, increase production efficiency, and reduce various consumptions is an important factor determining enterprise development. Shouxi is a national high-tech enterprise specializing in design, research and development, manufacturing, and service. It provides customers with comprehensive planning and design solutions.
The central conveying system uses the vortex air pump vacuum conveying method to transport plastic raw materials from the storage tank to the central drying system through a centralized pipeline system, and then deliver the dried raw materials to each injection molding machine. The design of "one machine, one pipe" ensures the stable operation of the entire system and there is no phenomenon of material blockage. It can be used in conjunction with the central drying system to achieve the automation of the coloring process by using dried air and the combination of multi-colored materials.
The central conveying system can automatically recycle and use cold materials from injection nozzles, control all feeding equipment, and prevent the occurrence of material blocking in the storage tank. It can be fully automated by setting up a central control station. The central conveying system adopts microcomputer centralized automatic control to realize 24-hour continuous feeding of granules. Several small-scale microcomputers control the coloring process of each molding machine, accurately measure and mix materials, and can flexibly change colors to meet the requirements of multi-color and multi-variety products. The feeding amount can be flexibly changed according to the production capacity of different molding machines. The design of multiple feeding pipelines can ensure the requirements of diversified main materials. The system has multiple monitoring and protection functions and is safe and reliable in operation.
Raw materials -> storage -> metering -> drying -> transportation -> use Central control panel features:
It adopts a large-sized color human-machine interface touch screen, which is easy to understand and operate;
It displays various settings, operation and operation status in color;
It has the functions of air pipe emptying and cleaning, automatic dust collection and dust removal, alternating automatic switching between central feeding mainframe A and B, and manual material selection and error prevention;
The original material control screen is added to monitor the materials, suction, shortage, and various abnormal phenomena used by each molding machine and the central host.
The central conveying system can automatically supply a variety of raw materials to multiple injection molding equipment, including drying treatment, color matching treatment, and proportional crushing and recycling of materials. It can achieve high automation control, monitoring, etc., and can meet the production needs of 24-hour non-stop.
The central conveying system is easy to operate and only needs a few people to control the feeding needs of the entire injection molding factory, thereby reducing a large amount of labor costs. Secondly, reducing the raw material belt and corresponding auxiliary equipment beside the injection molding machine improves the utilization of space. In addition, due to the adoption of the central feeding method, many single machine equipment is correspondingly reduced, saving electricity and maintenance costs.
The central conveying system can be designed according to the actual needs of different users, different workshop characteristics, and different requirements for the use of raw materials to achieve the most optimized solution.
The central conveying system will minimize the pollution of raw materials and dust to injection molding production, which can maintain a clean production workshop. The unique centralized dust collection system of the central conveying system makes cleaning more convenient, and the environmental protection effect meets the requirements of 100,000-level dust-free workshop operation standards and reduces noise. Ultimately, it can achieve an unmanned automated production workshop and establish a modern factory management image.